Modelling

The modelling of the melting-casting-solidification process is an essential step in providing our customers with optimized solutions. The use of advanced simulation software enables accurate prediction of product performance and effective demonstration of metal quality improvements. The complete process can be simulated including melting, pouring, solidification and even the final properties of the metal.

The endless progression in computer simulation using finite element analysis (FEA) allows more and more accurate determination of thermal distribution and stress gradients to optimize product properties. Vesuvius has developed thermomechanical simulations to predict interactions between our products and corrosive environments.

Finally, Computational Fluid Dynamics (CFD) coupled with physical water modelling is used to simulate our customers’ process flow patterns including temperature, pressure and velocity distribution. Our products are constantly optimized to improve quality and reduce the cost of customers’ processes.