At the forefront of innovation

Our developments in VISO™ isostatic pressing technology and in slide gate systems were key enablers of the continuous casting process now deployed throughout the whole of the steel industry.
 

Delivering solutions 

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The innovation process at Vesuvius begins with an intimate knowledge of our customers’ processes and needs. Vesuvius solutions and products greatly improve the quality of our customers’ products and the efficiency of their processes. All our new products and solutions are developed with value creation for our customers in mind. We have more than 200 technical experts supported by local development teams around the world to ensure we meet our customers’ needs. These local development laboratories play a lead role in customising products for customers, and qualifying new sources of key raw materials. 

Turning innovation into results 

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Innovation is all about translating an idea into a commercial reality. In 2015, we maintained our level of R&D expenditure at £25.8m, representing 2.0% of sales. We currently have over 160 patent families, and 1,750 patents granted worldwide, with 550 patent applications pending. In 2015, we estimate that 12% of our revenue came from such products. We have also launched a new gating process to speed up new product introduction.  

Case study - Coatings for high performance cylinder liners 

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Cast iron cylinder liners are required in lighter-weight aluminium engine blocks to provide a hard wearing surface for pistons. To ensure there is no movement of the liner during engine use and to provide good heat transfer away from the combustion zone, the aluminium block is cast around a cast iron cylinder liner that has a textured external surface. 

Case study – XMAT concept – An expert eye in the mould 

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Controlling the flow pattern of molten steel as it enters the mould is critical to achieving the highest quality standards in steelmaking. The complexity of accurately monitoring these flows makes the development of efficient solutions to problems of product quality and of productivity particularly challenging.